Electronics Packaging

Dr. James Morris
Fall 2007
Tuesday/Thursday 2:00-3:50 p.m.


Proposed Lecture Sequence

  1. Introduction, overview, terminologies, historical perspective
  2. On-chip technologies, and packaging implications, assembly
  3. Electrical package design: reflections, crosstalk
  4. Electrical package design: delta-I noise, ground-plane issues
  5. Electrical package design: EMC, etc.
  6. Mechanical package design: stress/strain
  7. Mechanical package design: fracture mechanics
  8. Mechanical package design: pop-corning, etc
  9. Thermal package design: conduction, radiation
  10. Thermal package design: natural convection
  11. Thermal package design: forced convection
  12. Mid-term test
  13. Packaging materials & processing: metals, solders
  14. Packaging materials & processing: ceramics, sealing
  15. Packaging materials & processing: polymers, encapsulation
  16. Reliability issues: reliability theory
  17. Reliability issues: analytical instruments
  18. Reliability issues: thermal cycling, humidity, HAST
  19. Discrete passives, LCA, and other current topics
  20. Specialized packaging: optoelectronic, biomedical, MEMS, etc

Electronics packaging covers all technologies involved in device manufacture and design from the chip to the board. In modern devices, it is usually the package which limits system performance, and its cost can greatly exceed the cost of the silicon chip it supports. Packaging engineers are much in demand, therefore, due also to the fact that the field’s inherently multi-disciplinary nature creates a shortage of qualified people. Modern practice calls for chip/package co-design, making an understanding of packaging principles a must for all IC designers.
The primary objective of the course will be to develop the underlying principles and theory relevant to packaging applications. The minimal necessary descriptive material will be covered in the first two lectures to establish context and background. This material is inherently multidisciplinary, and collaboration with Mechanical & Materials Engineering is anticipated. In particular, a follow-on course (Electronics Packaging II) is expected to run in MME, with an ECE contribution in the application of EM theory of guided waves to micro-strip lines, extending the first course concepts.
Prerequisites: Senior or graduate standing in ECE or MME.

Text: Brown et al “Advanced Electronic Packaging” (IEEE Press) 1999
(2nd edition is due out fall 2005; use if available in time)
Supplemented by a number of reference texts, e.g.
Tummala et al “Fundamentals of Microsystem Packaging” (McGraw-Hill) 2001